The material of stainless steel

Thick metal sheets: Welding samples & processes

Can even be loaded under high pressure

Precise welding without thermal distortion
The welding of thick walls requires a special process and specific experience, as the weld seam has to accommodate a large amount of thermal energy and welding material. Preparation of the seam is especially important for ensuring a high-quality welded joint. Thick walls can cause a large amount of heat to accumulate during welding. To ensure that the parent metal – especially in the heat-affected zone – doesn’t overheat and retains its strength, heat treatment may be necessary. Heat treatment can also contribute to a reduction in tension and distortion in the weld seam. The right welding procedure for thick walls depends on various factors, including the size of the weld seam and the material of the workpiece. Specialised training and certification can help prepare the welder for these special welding tasks. All things considered, the welding of thick sheet metal requires a lot of care, precision and experience. Thanks to careful preparation, the right welding procedure and consideration of other important factors, the welder can create a strong and long-lasting welded joint.

Sample applications

Sturdy joint with welded full penetration

U-profile/T-joint fillet weld

The task

Folded profiles made of high-alloy sheet metal (1.4301) are welded to a 5 mm-thick metal sheet with seam preparation (40° included angle). In the interest of protecting against corrosion, full penetration is the aim. The inside of the weld root should be free of pores and notches.

Conserve resources thanks to a smaller included angle

forceArc® puls XQ

The result

Reliable welding in hard-to-reach areas

The weld seam is welded on one side with one pass. The inside of the root is even, clean and free of notches. This gives it optimal corrosion resistance for this application.

Our path to the goal

forceArc® puls XQ

The forceArc® puls XQ welding process is integrated into every Phoenix XQ and Titan XQ. This is perfect for welding stainless steels – in particular high-alloy steels. The nearly spatter-free results and reduced heat input as compared to the traditional pulsed arc are a special feature of the process and help to minimise finishing work, discolouration and distortion.

EWM allin

One machine, all the processes and sheet metal thicknesses

Right from the off, every EWM machine features all the characteristics available for the series. There are no hidden or subsequent additional costs, because the purchase price already includes innovative EWM welding processes and characteristics suited to the respective welding machine.

ewm Xnet

The Welding 4.0 welding management system

Increased productivity, lower costs and guaranteed quality. ewm Xnet brings measurable added value to the overall value creation chain of your welding operation. The future-oriented welding management system organises administration, in addition to production, planning, quality management and welding coordination personnel. The software also helps to decisively improve cost efficiency, quality and documentation. ewm Xnet makes your metalworking company future-proof.

Implementation

Taurus XQ or Phoenix XQ

The MIG/MAG multi-process welding machine Phoenix XQ puls was used for this welding task. Alternatively, the Taurus XQ can also be used. Maximum operating comfort, low power consumption, a long service life and perfect weld seams with low, medium and high alloy steel and aluminium in all material thicknesses and in all positions are the main characteristics of the Phoenix XQ puls MIG/MAG multi-process welding machine. The innovative EWM welding processes, which come with the machine at no extra charge, also save a great amount of energy and material costs. What’s more, the power sources with XQ technology are so energy-efficient that they can be government-funded.

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